4  Flexible - Mechanistic-Empirical Method

  Major Topics on this Page
  4.1 Mechanistic Model
  4.2 Failure Criteria
  4.3 A Mechanistic Computer Program

Mechanics is the science of motion and the action of forces on bodies.  Thus, a mechanistic approach seeks to explain phenomena only by reference to physical causes.  In pavement design, the phenomena are the stresses, strains and deflections within a pavement structure, and the physical causes are the loads and material properties of the pavement structure.  The relationship between these phenomena and their physical causes is typically described using a mathematical model.  Various mathematical models can be (and are) used; the most common is a layered elastic model.

Along with this mechanistic approach, empirical elements are used when defining what value of the calculated stresses, strains and deflections result in pavement failure.  The relationship between physical phenomena and pavement failure is described by empirically derived equations that compute the number of loading cycles to failure.

The basic advantages of a mechanistic-empirical pavement design method over a purely empirical one are:

  • It can be used for both existing pavement rehabilitation and new pavement construction
  • It accommodates changing load types
  • It can better characterize materials allowing for:
  • Better utilization of available materials
  • Accommodation of new materials
  • An improved definition of existing layer properties
  • It uses material properties that relate better to actual pavement performance
  • It provides more reliable performance predictions
  • It better defines the role of construction
  • It accommodates environmental and aging effects on materials
  • The benefit of a mechanistic-empirical approach is its ability to accurately characterize in situ material (including subgrade and existing pavement structures).  This is typically done by using a portable device (like a FWD) to make actual field deflection measurements on a pavement structure to be overlaid.  These measurements can then be input into equations to determine existing pavement structural support (often called "backcalculation") and the approximate remaining pavement life. This allows for a more realistic design for the given conditions.

    This section describes the basics behind flexible pavement mechanistic-empirical design to include:

  • The mechanistic model.  The layered elastic model and the finite element models are used as examples.
  • Empirical failure definitions and equations.  Equations from Finn et al. (1977), the AASHO Road Test and the Roads and Transportation Association of Canada (RTAC) are used as working examples.
  • A mechanistic computer program.  The Everseries programs from the Washington State DOT are used as examples.
  •  

    4.1 Mechanistic Model

    Mechanistic models are used to mathematically model pavement physics.  There are a number of different types of models available today (e.g., dynamic, viscoelastic models) but this section will present two, the layered elastic model and the finite elements model (FEM), as examples of the types of models typically used.  Both of these models can easily be run on personal computers and only require data that can be realistically obtained.

     

    4.1.1 Layered Elastic Model

    A layered elastic model can compute stresses, strains and deflections at any point in a pavement structure resulting from the application of a surface load.  Layered elastic models assume that each pavement structural layer is homogeneous, isotropic, and linearly elastic.  In other words, it is the same everywhere and will rebound to its original form once the load is removed.  The origin of layered elastic theory is credited to V.J. Boussinesq who published his classic work in 1885.  Today, Boussinesq influence charts are still widely used in soil mechanics and foundation design.  This section covers the basic assumptions, inputs and outputs from a typical layered elastic model.

     

    4.1.1.1 Assumptions

    The layered elastic approach works with relatively simple mathematical models and thus, requires some basic assumptions.  These assumptions are:

  • Pavement layers extend infinitely in the horizontal direction.
  • The bottom layer (usually the subgrade) extends infinitely downward.
  • Materials are not stressed beyond their elastic ranges.
  •  

    4.1.1.2 Inputs

    A layered elastic model requires a minimum number of inputs to adequately characterize a pavement structure and its response to loading. These inputs are:

  • Material properties of each layer
  • Modulus of elasticity
  • Poisson's ratio
  • Pavement layer thicknesses
  • Loading conditions
  • Magnitude.  The total force (P) applied to the pavement surface
  • Geometry.  Usually specified as being a circle of a given radius (r or a), or the radius computed knowing the contact pressure of the load (p) and the magnitude of the load (P).  Although most actual loads more closely represent an ellipse, the effect of the differences in geometry become negligible at a very shallow depth in the pavement.
  • Repetitions.  Multiple loads on a pavement surface can be accommodated by summing the effects of individual loads.  This can be done because we are assuming that the materials are not being stressed beyond their elastic ranges.
  • Figure 6.4 shows how these inputs relate to a layered elastic model of a pavement system.

    Figure 6.4: Layered Elastic Inputs

     

    4.1.1.3 Output

    The outputs of a layered elastic model are the stresses, strains, and deflections in the pavement:

  • Stress.  The intensity of internally distributed forces experienced within the pavement structure at various points.  Stress has units of force per unit area (N/m2, Pa or psi).
  • Strain.  The unit displacement due to stress, usually expressed as a ratio of the change in dimension to the original dimension (mm/mm or in/in).  Since the strains in pavements are very small, they are normally expressed in terms of microstrain (10-6).
  • Deflection.  The linear change in a dimension.  Deflection is expressed in units of length (mm or µm or inches or mils).
  • The use of a layered elastic analysis computer program will allow one to calculate the theoretical stresses, strains, and deflections anywhere in a pavement structure.  However, there are a few critical locations that are often used in pavement analysis (see Table 6.1 and Figure 6.5).

    Table 6.1: Critical Analysis Locations in a Pavement Structure

    Location Response Reason for Use
    Pavement Surface Deflection Used in imposing load restrictions during spring thaw and overlay design (for example)
    Bottom of HMA layer Horizontal Tensile Strain Used to predict fatigue failure in the HMA
    Top of Intermediate Layer (Base or Subbase) Vertical Compressive Strain Used to predict rutting failure in the base or subbase
    Top of Subgrade Vertical Compressive Strain Used to predict rutting failure in the subgrade

    Figure 6.5: Critical Analysis Locations in a Pavement Structure

     

    4.1.2 Finite Elements Model

    The finite element method (FEM) is a numerical analysis technique for obtaining approximate solutions to a wide variety of engineering problems.  Although originally developed to study stresses in complex airframe structures, it has since been extended and applied to the broad field of continuum mechanics (Huebner et al., 2001).  In a continuum problem (e.g., one that involves a continuous surface or volume) the variables of interest generally possess infinitely many values because they are functions of each generic point in the continuum.  For example, the stress in a particular element of pavement cannot be solved with one simple equation because the functions that describe its stresses are particular to its specific location.  However, the finite element method can be used to divide a continuum (e.g., the pavement volume) into a number of small discrete volumes in order to obtain an approximate numerical solution for each individual volume rather than an exact closed-form solution for the whole pavement volume.  Fifty years ago the computations involved in doing this were incredibly tedious, but today computers can perform them quite readily.

    In the FEM analysis of a flexible pavement, the region of interest (the pavement and subgrade) is discretized into a number of elements with the wheel loads are at the top of the region of interest (see Figure 6.6).  The finite elements extend horizontally and vertically from the wheel to include all areas of interest within the influence of the wheel. 

    Figure 6.6: EverFlex 3-D Drawing (Adapted from Wu, 2001)

    The drawing shows the discrete elements, wheel loads (tire patch loads),  a modeled crack and a slip interface (where on layer can slip - move independently - from another). 

     

    4.1.2.1  Assumptions

    The FEM approach works with a more complex mathematical model than the layered elastic approach so it makes fewer assumptions.  Generally, FEM must assume some constraining values at the boundaries of the region of interest.  For instance, the computer program developed by Hongyu Wu and George Turkiyyah at the University of Washington (Wu, 2001), called EverFlex, uses a 6-noded foundation element to model the Winkler Foundation.  This program also uses free boundaries on the four sides of the flexible pavement model.  Additionally, the choice of element geometry (size and shape) as well as interpolation functions will influence overall model performance.

     

    4.1.2.2  Inputs

    The typical finite elements method approach involves the following seven steps (Huebner et al., 2001):

    1. Discretize the Continuum.  The region of interest is divided into small discrete shapes.
    2. Select Interpolation Functions.  Nodes are assigned to each element and then a function is chosen to interpolate the variation of the variable over the discrete element.
    3. Find the Element Properties.  Using the established finite element model (the elements and their interpolation functions) to determine matrix equations that express the properties of the individual elements.
    4. Assemble the Element Properties to Obtain the System Equations.  Combine the matrix equations expressing the behavior of the elements and form the matrix equations expressing the behavior of the entire system.
    5. Impose the Boundary Conditions.  Impose values for certain variables at key boundary positions (e.g., the bottom and sides of the chosen region of analysis).
    6. Solve the System Equations.  The above process results in a set of simultaneous equations that can then be solved.
    7. Make Additional Computations If Desired.  The unknowns are displacement components.  From these displacements element strains and stresses can be calculated.

     

    4.1.2.3  Outputs

    The outputs of a FEM analysis are the same as for a layered elastic model:

  • Stress.  The intensity of internally distributed forces experienced within the pavement structure at various points.  Stress has units of force per unit area (N/m2, Pa or psi).
  • Strain.  The unit displacement due to stress, usually expressed as a ratio of the change in dimension to the original dimension (mm/mm or in/in).  Since the strains in pavements are very small, they are normally expressed in terms of microstrain (10-6).
  • Deflection.  The linear change in a dimension.  Deflection is expressed in units of length (mm or µm or inches or mils).
  • In addition, the finite elements method allows for extremely powerful graphical displays of these values (see Figures 6.7 through 6.10).

    Figure 6.7: 3-D Strain Diagram Figure 6.8: Surface Strain Diagram Figure 6.9: Section View Strain Diagram Figure 6.10: Sample Load Profiles
           
    Screen Shot Thumbnails from EverFlex (Wu, 2001). 
    Click on each thumbnail to see a larger version of the picture.

     

    4.2 Failure Criteria (or Transfer Functions)

    The main empirical portions of the mechanistic-empirical design process are the equations used to compute the number of loading cycles to failure.  These equations are derived by observing the performance of pavements and relating the type and extent of observed failure to an initial strain under various loads.  Currently, two types of failure criteria are widely recognized, one relating to fatigue cracking and the other to rutting initiating in the subgrade.  A third deflection-based criterion may be of use in special applications.  Note that since these failure criteria are empirically established, they must be calibrated to specific local conditions and are generally not applicable on a national scale.

     

    4.2.1 Fatigue Failure Criterion

    Many equations have been developed to estimate the number of repetitions to failure in the fatigue mode for asphalt concrete.  Most of these rely on the horizontal tensile strain at the bottom of the HMA layer (et) and the elastic modulus of the HMA.  One commonly accepted criterion developed by Finn et al. (1977) is:

    where:

    Nf

    =

    number of cycles to failure

    et

    =

    horizontal tensile strain at the bottom of the HMA layer

    EAC

    =

    elastic modulus of the HMA

     

    The above equation defines failure as fatigue cracking over 10 percent of the wheelpath area.  Figure 6.11 shows the relationship between tensile strain in the asphalt concrete and the number of cycles to failure for two levels of asphalt concrete elastic modulus.  This relationship assumes bottom-up cracking rather than top-down cracking.

    Figure 6.11: Limiting Horizontal Strain Criterion for Asphalt Concrete Fatigue Cracking

     

    4.2.2 Rutting Failure Criterion

    Rutting can initiate in any layer of the structure, making it more difficult to predict than fatigue cracking.  Current failure criteria are intended for rutting that can be attributed mostly to a weak pavement structure.  This is typically expressed in terms of the vertical compressive strain (ev) at the top of the subgrade layer:

    where:

    Nf

    =

    number of cycles to failure

    ev

    =

    vertical compressive strain at the top of the subgrade layer

    The above equation defines failure as 12.5 mm (0.5-inch) depressions in the wheelpaths of the pavement.  Figure 6.12 illustrates how the vertical compressive strain relates to the number of cycles to failure.

    Figure 6.12: Limiting Subgrade Strain Criterion for Rutting

     

     

    4.2.3 Deflection Failure Criterion

    A number of deflection based criteria have been developed by various agencies over the last 40 years or so.  The AASHO Road Test and Roads and Transportation Association of Canada (RTAC) criteria are shown here.  Both these criteria were developed based on spring seasonal deflections.

     

    4.2.3.1  AASHO Road Test Criterion

    The AASHO Road Test results were used to develop the following relations (Highway Research Board, 1962b):

    where:

    W2.5

    =

    number of applications of axle load L1 sustained by the pavement to a terminal serviceability index of 2.5

    L1

    =

    single axle load (kips)

    dsn

    =

    Benkelman Beam springtime measured pavement surface deflection (0.001 in.) measured at the AASHO Road Test (Spring 1959) after "disappearance of frost."

     

    This criterion was based on data from Loops 2 through 6 and single axle loads of 6, 12, 18, 22.4, and 30 kips (1 kip = 1,000 lbs.). The following equation is obtained if L1 = 18,000 lbs. (a standard ESAL):

     

    4.2.3.2 Roads and Transportation Association of Canada (RTAC) Criterion

    The RTAC criterion can be calculated as follows (after RTAC (1977) and Haas et al. (1994)):

    where:

    BB

    =

    maximum rebound deflection (in.) (defined as the mean rebound deflection plus two standard deviations) at a standard temperature of 21°C (70°F)

    =

    0.100 inches for ESAL 47,651

    =

    0.02 inches for ESAL > 10,000,000

    ESAL

    =

    80 kN (18000 lb.) single axle loads

     

    Table 6.2 shows the limiting deflections for both criteria:

    Table 6.2: Limiting Deflections

    Loads to Failure Limiting "Spring" Deflection (in.)
    AASHO Road Test RTAC
    10,000

    0.148

    0.100
    100,000 0.072 0.080
    1,000,000 0.036 0.040
    10,000,000

    0.018

    0.020

     

    4.3  A Mechanistic Computer Program

    The Washington State DOT has developed a layered elastic-based software package called the Everseries Pavement Analysis Programs (Sivaneswaran, Pierce and Mahoney, 2001).  Everseries (for short) contains three independent programs:

    1. Layered elastic analysis (Everstress)
    2. FWD pavement modulus backcalculation (Evercalc)
    3. Flexible pavement overlay design (Everpave)

    To install the Everseries programs on your computer, click the install icon below:

    NOTES: 

    • These programs must be installed on to your computer before you can use them.  During the installation you will be prompted to specify a location to which they can be installed.  Once installed, the programs and their supporting files take about 3.34 MB of disk space.

    • The programs are designed for Windows operating systems.

    The Everseries Pavement Analysis Programs can also be downloaded from the Washington State DOT Materials Lab at: http://www.wsdot.wa.gov/biz/mats.   Volume 3 of the WSDOT Pavement Guide (WSDOT, 1998) is available at the same site for download and contains detailed instructions on how to run the Everseries programs.